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serving the southern california craft beer community click to download this month's issue free! beer news news archives magazine view digital print edition advertising about faq contact staff southern california beer news firestone walker turns 18 by greg nagel | 8 comments oct 23 i have a bit of a confession. i didn’t always like firestone walker beers. there, i said it. around five years ago, i watched their medal count at the gabf and world beer cup grow. i’d grab a six pack from whatever big box store in orange county sold their beer. i’d pour a glass, then shrug. “is my palate flawed?” i’d think, being underwhelmed. i recall drain pouring union jack. i even gagged down a dba at a local sporting event, not wanting to waste $13 i forked over. it was dreadful. a few years ago driving down the central coast, i stopped off at their brewery for a bite to eat and ordered a pale 31. hops exploding from the glass like the ol’ snake in a peanut jar gag, i was floored by the aroma. i thought the bartender poured the wrong beer. “nope, that is pale 31 sir.” did they change the recipe? did they fire the brewer? my mind was blown at the difference in quality from what i get back home. turns out, the stores i shop at suck at refrigeration and bottling date rotation. sorry to totally whine about it ( & more ). matt brynildson, tapping oaktoberfest; via firestone walker as firestone walker brewing company turns eighteen, this is a perfect time to take a look at their heritage. with over forty gabf medals in last dozen years, it’s clear there is something unique about what happened in 2001: adam firestone and david walker hired a brewer named matt brynildson. “i got the call to go to the bigwigs of brewing on the west coast, or at least that’s what i thought at the time,” says matt. “adam and david come from a winemaking background and the focus from day one was trying to integrate old chardonnay barrels and do a primary fermentation of clean english ales. they’re winemakers and didn’t understand the microbiology of brewing so well. their first beers were okay malt vinegar, salad dressing at best,” he continued. firestone walker’s first brewhouse lies in the middle of a vineyard in los olivos at the firestone winery, aptly named “area 51” for its hinterland feel. the old brewery still exists and is currently used by andrew murray vineyards, a curator of rhône-style wine to this day. “this is where it all began,” says jeffers richardson, one of firestone walker’s original brewers and current director at firestone’s barrelworks. “this is our original brew house.” it’s a building the size of a car wash with a side that opens to a deck that faces the fifty acre vineyard. the building is now filled with dimpled wine fermentation vessels, an industrial sink and an upstairs office. it’s functional, rustic, open air and spotless. there’s something romantic and movie-like sipping wine amongst the tranquil view of grape leaves flapping in the breeze. brewing beer in this space must have been how the french field workers felt making saison in the old world. “the beer we made here was terrible for years” reveals co-owner david walker. “there were quality issues as we had trouble sustaining a boil for any amount of time.” a happy reunion; photo by greg nagel onward to the new brewery in paso robles firestone walker’s current home in paso robles was originally occupied by slo brewing company, where matt left goose island in chicago to brew. “i homebrewed in kalamazoo, michigan where larry bell (of bell’s brewery) had a homebrew shop and small brewery. i followed him around as much as i could.” matt also worked as a chemist in a hop lab for his day job and homebrewed for local fraternities at night. “i went to school for brewing at siebel institute of technology and took a job at goose island,” he added. shortly after joining slo, they closed the paso robles location for good, almost forcing matt to pack his bags. jim crooks (aka sour jim) brewed at slo as well, just out of a food program at cal poly. david walker notes, “they trespassed into the building and kept the fermenters in the building alive; there was a bunch of weird beers in there, and that explains a bit of our heritage.” “when we took it over, there were trader joes (beers), humboldt brewing, red nectar, hemp ale and a honey blonde matt made for a [bbq chain restaurant]. to matt, all these beers were treated equal, with respect. it didn’t matter what label went on them. not only were they keeping these other beers alive, they were brewing the standard firestone walker beers as well.” head brewer dustin kral; photo by simon ford current brewery in paso robles firestone walker now owns around seventy acres surrounding the brewery in paso robles. inside the steamy-hot building on the brew deck, head brewer dustin kral breaks down the current infrastructure. “this system was state of the art when it was put in here back in the day. bell’s and deschutes built their breweries on this classic early 90’s technology. it’s pretty solid and good quality.” when the awards started coming in around 2002, firestone walker’s brewery model became very popular. when the brewery reached capacity, they had two choices: go out and buy a new two hundred barrel brewhouse and put it in a site next door, or “essentially turbo charge our existing system, maintain the same back-size, and run within the existing footprint,” says david. “what we’ve done here is double the capacity but we haven’t changed the bandwidth of the brewery in terms of how it moves wort in the process.” a wet mill and brewhouse automation were added as well. despite the ease of pushing buttons to mash in, hop charge and boil, “the guys are more connected to the wort as they’ve ever been,” says david. at first, the brewers were reluctant to take on automation but now they’re now converts. “i don’t understand why we were running so long without it. it makes total sense on labor, staffing, quantity, and quality, so we’re getting everything out of this brewhouse that we want to,” says dustin. a german-made whirlpool was acquired to produce pilsner and hefeweizen. “in the beginning we struggled with the whirlpool and had to relocate a couple draw-off ports so that we can get all the clean liquid [from hoppy beers] and leave all the hop trub behind,” says dustin. for non ipa beers like 805, double barrel ale and pivo pils, the whirlpool works perfectly. “there’s not a drop of wort left in there…all that’s left is a gorgeous little trub pile in the middle. it also has a jetting machine that breaks that trub and discharges it all out to the farmer.” the brewery is currently on pace to brew 220,000 barrels in 2014. adding some jacketed “run-to” vessels to the brewery, they can essentially hold wort at temp while the boil kettle is being cleaned, then transfer and get to a boil in five minutes. “we used to mash in every three hours, now we’re mashing every two, with the hopes to increase it to an hour and a half,” claims dustin. with the old jv northwest system, they were brewing the same capacity, but now they’re running 66% faster. “we were making 9-10 turns a day on the old brewery; today we can easily get 12-13. the goal is to get in the 14-15 range…in a perfect world, 16 brews a day.” they currently brew 24 hours a day, 6 days a week, with sundays reserved for brewhouse cleaning, valve replacements, and other maintenance. production brewers start in the cellar then work their way to the brewhouse. “the goal in that is all operators eventually know everyone’s job,” declares dustin. “tim, a current brewer, worked in the visitor’s center, did marketing for a bit and is now part of the production team. another guy, zack, was really good in the restaurant, took a pay cut to run the forklift for a while and is now working the barrel union. we try to take people from within and continue training; we think this makes for an exceptionally solid team.” sensory flight of union

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Whois Information

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Domain Name: WESTCOASTERSOCAL.COM
Registry Domain ID: 1778008168_DOMAIN_COM-VRSN
Registrar WHOIS Server: whois.domain.com
Registrar URL: http://www.domain.com
Updated Date: 2019-01-18T12:38:35Z
Creation Date: 2013-02-02T23:52:14Z
Registry Expiry Date: 2020-02-02T23:52:14Z
Registrar: Domain.com, LLC
Registrar IANA ID: 886
Registrar Abuse Contact Email: [email protected]
Registrar Abuse Contact Phone: 602-226-2389
Domain Status: clientTransferProhibited https://icann.org/epp#clientTransferProhibited
Domain Status: clientUpdateProhibited https://icann.org/epp#clientUpdateProhibited
Name Server: NS1.DREAMHOST.COM
Name Server: NS2.DREAMHOST.COM
DNSSEC: unsigned
URL of the ICANN Whois Inaccuracy Complaint Form: https://www.icann.org/wicf/
>>> Last update of whois database: 2019-03-09T23:20:15Z <<<

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  REGISTRAR Domain.com, LLC

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  ARGS domain =westcoastersocal.com

  PORT 43

  TYPE domain

DOMAIN

  NAME westcoastersocal.com

  CHANGED 2019-01-18

  CREATED 2013-02-02

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